Diskus Werke AG

DVS ModuLine

The innovative production concept of the latest generation.

The DVS ModuLine is the machine that combines the comprehensive DVS machining technologies - i.e. turning, gear cutting, grinding, milling and measuring - on one platform. In combination with the latest automation facilities, ModuLine opens up new dimensions in terms of quality and efficiency, with an almost limitlessly flexibel and sustainable production structure.

DVS ModuLine with basket stack storage
The working chamber



Convincing arguments

Technological productivity leadership

  • Unit cost reduction by complete and simultaneous machining
  • Cycle time reduction by 50% shorter travel movements
  • Interruption-free production with reduced personnel due to continual parts supply

Flexibility & investment security

  • Reduced adaptation investments
  • Modular DVS system platform for high machine and system flexibility
  • Increased investment security with DVS CleanTec (optional)

Time-to-production

  • Fast production start due to standardised modules
  • Rapid adaptation in case of new production requirements
  • Problem-free integration into existing structures due to the low space requirement

The multi-functional production module PR

More than enough room for efficiency and precision

The production module PR enables the integration of all DVS technologies for the machining of workpieces up to Ø 220 mm on an area of only 8 m². This is due to the DVS multi-technology platform, which enables rapid tooling and refitting. The heart of the production module PR is the transfer unit – the ModuLine V-Loader, the DVS interface for the automation.

The bypass shuttle is available as an optional upgrade, which offers numerous advantages like the decoupling of individual production units during production changes or maintenance/servicing work. It also allows a parallel use of identical machining operations – bottleneck effects are reduced to a minimum.

Simultaneous machining on 4 axis
Shaft production with center drive technology

ModuLine Automation - No limits

The new standard: The multi-talent in standby time

Automation unit with basket stack feed


The logistics hub of the ModuLine is the high-productivity automation cell, which is charged with workpieces up to Ø 150 mm via the V-loader of the production modules, and linked by means of the bypass shuttle.

It also ensures quality – in parallel time – via measuring stations and SPC & NiO rejection, and detects and positions workpieces. It also carries out ancillary production machining (blowing, deburring, signing etc.) without affecting the cycle time, something which is indispensable for series production; batch assignment is ensured at all times.

ModuLine with shaft automation unit

Automation variants:

  • Manual feed
  • Conveyor belt
  • DVS round cycle storage (Mono oder Duo)
  • Basket stack storage
  • Automation for shafts

YOUR CONTACTS

TURNING

Pittler T&S GmbH

T.+49(0)6074.4873-0
F.+49(0)6074.4873-294
E. CONTACT

TURNING & DRILLING

Werkzeugmaschinenbau Ziegenhain GmbH

T.+49(0)6691.9461-0
F.+49(0)6691.9461-20
E. CONTACT

GEAR CUTTING

Präwema Antriebstechnik GmbH

T.+49(0)5651.8008.0
F.+49(0)5651.12546
E. CONTACT

ID-/OD- & THREAD GRINDING

Buderus
Schleiftechnik GmbH

T.+49(0)69.6441.8006-0
F.+49(0)69.6441.8006-16
E. CONTACT

FACE GRINDING

Diskus Werke
Schleiftechnik GmbH

T.+49(0)6074.48402-0
F.+49(0)6074.48402-36
E. CONTACT

Download ModuLine Brochure

English5.8MB
German5.8MB
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